
A couple of annoying but
common problems solved with the help of Mark Schettenhelm.
Replacing the Rear Spoiler Wall
The Rear Spoiler Wall will
often crack at the joint with age. This can be repaired successfully with black
duck tape, but if you want to replace it, it is easy to do. I did not have to
dissemble the spoiler to do it. I’m not a mechanic this is just my experience.
The part number for the wall is
993.512.121.00.
- Raise the spoiler all the way up.
- Use a thin bladed screwdriver to separate
the top edge of the wall from the spoiler. If you look carefully you will see
the gap where you can insert your screwdriver. Start on one end and give the
screwdriver a twist. The wall will start to snap out and you just have to
slowly continue prying down to the other end.
- The bottom half has a channel that fits
around a rod. You can see it if you look at the inside lower edge of the
wall. Take a flat screwdriver and start to pry it off the rod. It will make
a snap sound, but don’t worry; you want to remove it anyway. You should be
able to get some of one of the ends free. Then start working it over until
you get to the other side. When the screwdriver can’t reach anymore you can
use your fingers to slip it off by reaching under the edge. You will be able
to feel the wall and the rod and be able to continue to move them apart. Once
it is out of the channel, you will have to rotate the top edge inward a bit
then lift the wall out. This will let the tabs in the middle of each end get
free, to see them look at your new wall and you will see what I mean.
- I started the installation with the
bottom, it seemed like it would be easier that way. I first slid the wall in
and made sure the tabs were hooked correctly, then I began snapping the bottom
edge in place starting at one side and working to the other. Once you get it
started it will be very easy to continue to snap it in place.
- To put the top in place I felt like I
needed a little slack so I retracted the spoiler just a bit. This part is
very easy. You start on one end and put the edges together. Then get a thin
flat blade screwdriver to push it into place. What I did was stick my head
upside down under the spoiler so I could see the channel that is on the
underside of the wall. That is where you can put the screwdriver to snap it
up and in place. I would look under to make sure I had the right position and
then pull my head out to look at the backside. Then I could see if it was
snapping into place. I continued this process across the wall until I was
done.
- Run the spoiler up and down a few times to
make sure you have it right.
Replacing the hood shocks on a 964
Replacing your sagging hood
shocks is a lot easier than it looks. It was a job I avoided because I was
worried about the access, I now wish I had done it sooner. Before you start
make sure you have a way to prop up the hood. When you release a shock the hood
will suddenly become very heavy and it will be difficult to hold up and complete
the installation. I would recommend getting someone to help you since it should
only take a few minutes to do the job. Get a flashlight; a long handled flat
blade screwdriver, a smaller flat blade screwdriver and some needle nose pliers
and regular pliers. I’m not a mechanic this is just my experience.
- You could start the
removal of an old shock on either end, but I chose to start with the bottom
first. I reasoned that if I removed the top first then released the bottom; I
could drop the old shock, it was nice to have it attached at the top. To
unclip the bottom end all you have to do is take your flashlight and aim down
at the attachment point. While your assistant is holding the hood, position
the blade between the shock and the ball attachment. I gave it a good twist
with my wrist and it popped off. If you aren’t positioned right it may take a
few tries, but I was able to get them to pop off. A thick blade screwdriver
might be useful here.
- To remove the top part I
used a small flat blade screwdriver and the needle nose pliers to pry off the
clip that holds the pin in place. It should come off by slowly prying it
away. Once this is free (if you drop it you can probably get it with a
magnetic pick up, I never dropped one although I could see how it might
happen), you can use a pair of pliers on the pin to twist it out. I may help
to have your assistant wiggle the hood a little.
- For some reason I put
the new ones on starting with the bottom, but I am not sure it would matter.
I got my flashlight and put the shock down on the ball, and snapped it into
place. It wasn’t a problem to snap it in on either side. In fact I was
surprised when I reached down and just snapped it on. One piece of advice -
before you snap the shock in place, make sure the opposite (pin) end is near
the receiving hole attached to the hood. I had the shock on the other side of
the wall from the hole and it took some movement of the hood to get it on the
other side. Save yourself some time and have it in the right place on top.
When you look at it you will see what I mean.
- To finish, position the
shock to line up the hole and put the pin in. I lubed it a bit to make it
slide in easier. Then slide the retainer clip in place and you are done with
that side.
